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Residue News A monthly newsletter by Foresite Inc.
January 2007

Greetings!

Welcome to the January issue of Residue News! We hope the new year finds you refreshed and ready to tackle your most pressing reliability issues.

In this issue
  • Foresite Licenses Aqueous Technologies to Sell C3
  • A Look at Cross Sectional Analysis
  • Destructive Testing for Reconstructing Processes
  • Can You Identify this Problem?
  • A Look at Cross Sectional Analysis

    Using the cover slide technique, cross sectioning allows us to view weaknesses in an assembly that are nearly impossible to see otherwise. With the capability to look at cross sections up to 1000x magnification, cross sectioning can study changes in structural forms of the assembly materials. Often used in a failure analysis investigation, cross sectioning allows you to see small errors in production that can lead to costly field failures.

    Destructive Testing for Reconstructing Processes
    This article, published in Circuits Assembly May 2005 issue, explores how cross sectioning was able to identify the causes of cracks on ceramic 0805 capacitors. Not detected by acoustic micro-imaging, these cracks were the result of thermal stress and larger than optimal volumes of solder. Without changes to the production process, this would have ultimately led to problems in the field. The article also offers some suggestions for prevention and remediation.

    Can You Identify this Problem?

    Due to package settling during solder attach, (caused by surface tension forces and low package standoff height), the package shifted (right) on the PCB, filling the adjacent solder mask windows with non-volatilized flux. (A conductive residue.) This will eventually cause a parasitic or electrical short and fail.

    Foresite Licenses Aqueous Technologies to Sell C3
    We are pleased to announce our partnership with Aqueous Technologies. They are the exclusive worldwide distributor of C3, our localized area tester, and will be showing it at APEX 2007 in booth 1109. Aqueous Technologies is a leading manufacturer of automated defluxing systems and cleanliness testing equipment for the electronics industry. Foresite will continue to be the technical support for the C3 and further develop the C3 to meet even more industry needs. We look forward to a long relationship with Aqueous Tech.

    To read more about Foresite's partnership with Aqueous Technologies ...

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