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Residue News A newsletter by Foresite Inc.
February 2009

Greetings!

Welcome to the February issue of Residue News

In this issue
  • Foresite Awarded Grant for Tin Whisker Research
  • Upcoming Events
  • Meet the Problem
  • Lee Flasche Has Joined the Foresite Staff

  • Upcoming Events

    Foresite staff will be participating in some upcoming industry events. See us at APEX in Las Vegas

    Paco Solis will be presenting, "Metal Whiskers - Does Surface Contamination Have Any Impact on Whisker Formation?" at APEX in Las Vegas. Paco will be presenting on April 1, 2009 at 9 a.m., section S14. He will discuss the supporting evidence that shows localized levels of contamination have an effect on the dissolution and stress conditions that feed whisker formations. His presentation will review some select failures due to metal whisker formations.

    Eric Camden will be presenting, "Cleanliness Failures - Pockets of Contamination that are Causing Field Failures and How to Avoid Them for Leaded and Lead-Free Processes," at APEX in Las Vegas. His presentation will be on April 2, 2009 at 9 a.m., section S29. Eric's presentation will look at today's smaller components, particularly PQFNs, their processing parameters, material choices and the effects of cleanliness. A case study of a large failure will be presented along with solutions for how to avoid potential disasters.


    Meet the Problem

    Foresite is regularly asked "what is the right test for my problem?" or "what is the difference between analysis technique A and analysis technique B?"

    In an effort to address these questions, Terry Munson has written a four part series for Circuits Assembly magazine discussing FTIR, SEM/EDX, XRF, and IC (ion chromatography). Each part of the series examines the analysis technique and its pros and cons in regards to understanding electronics residues.

    The first part in the series was published in the November issue, the subsequent issues contained the remaining three parts.


    Lee Flasche Has Joined the Foresite Staff

    Foresite is pleased to announce the addition of Lee Flasche to our staff.

    Lee graduated from Ohio State University with a degree in Welding Engineering (BSWE) in 1975. He is a life member of the American Welding Society and currently a member of the AWS Committee on Soldering. In addition, he has been a member and chairman of several other Welding Society and Welding Research Council committees. He has been awarded two United States Patents. Lee has authored or co-authored numerous papers concerning both high alloy materials and soldering technology.

    His employment history includes work within the nuclear power industry and the high alloy metals industry. His recent employment includes ten years with Delphi Electronics and Safety. Work experience there includes pressure transducer manufacture, gold and aluminum wirebonding, and hybrid (ceramic) circuit board manufacture. At the time of leaving Delphi he was responsible for all FR4 rework/repair activities worldwide.

    As a project engineer at Foresite, he will provide materials joining and metallurgical engineering expertise concerning circuit board manufacturing. He will also be active in our government-funded, lead-free tin whisker research projects.


    Foresite Awarded Grant for Tin Whisker Research
    Tin Whiskers

    Tin Whisker growth

    Foresite has been awarded a Small Business Technology Transfer grant from the Missile Defense Agency of the U.S. Department of Defense.

    The government is painfully aware of the damage tin whiskers can cause in and around electronics and the increasing threat they pose as lead is removed from tin alloys. We have seen empirical evidence that ionic residues affect whisker nucleation and, possibly, growth. Together we agree that the suspected correlation between residual contaminants, especially from plating, and whiskers needs research. Ultimately, Foresite's goal is a test method or even test equipment to measure the proclivity of a surface to suffer from whiskers. Material scientists at Purdue University also agree on the potential of this research and will be collaborating with us.

    Stay tuned.

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